A macOS Catalina USB install drive is a great tool to have on hand to for quick and easy macOS 10.15 reinstalls. We show you how in this video tutorial. However, if you want to bypass using any of the third-party tools, you can create the Catalina OS bootable USB by accessing macOS in a virtual machine. Method 3: Use TransMac to Create macOS Catalina Bootable USB in Windows 10. TransMac is a single-purpose utility to open Mac disk image from a Windows PC.

If you want to use your USB stick with an Apple Mac, you will need to restart or power-on the Mac with the USB stick inserted while the Option/alt (⌥) key is pressed. This will launch Apple’s ‘Startup Manager’ which shows bootable devices connected to the machine. Your USB stick should appear as gold/yellow and labelled ‘EFI Boot’. How to create a bootable macOS Big Sur USB install drive. Step 1: Download macOS Big Sur. After Big Sur launches later this year, you’ll be able to download it directly from the Mac App Store.

It does not matter whether you use macOS or Windows 10. It’s just a matter of time until your device will refuse to start, which could happen for many reasons, including (and not limited to) file corruption, hardware failure, and buggy update. If the unexpected happens with an Apple computer, you can use a macOS bootable USB with the installation media to repair it.

Create Bootable Usb On Mac From Iso

This is one of the main reasons you should consider making a macOS bootable USB when your device is working properly. However, if none of your devices (MacBook, MacBook Air, MacBook Pro, iMac, Mac Pro, or Mac Mini) aren’t working when you need them the most, then you can use a PC to rescue your Apple device. You can use a Windows 10, Windows 8.1, or Windows 7 device to quickly create a USB bootable installation media to reinstall macOS Catalina or Big Sur on your Mac.

In this guide, you’ll learn the steps to create a macOS Catalina bootable USB installation on Windows 10, which you can use to reinstall or upgrade the Apple OS.

Requirements

Before proceeding, you’ll need the following:

• Broken Mac computer running macOS (version 10.12, 11, or later).
• A trial copy of the TransMac software.
• One high-quality USB flash drive with 16GB of storage.
• Copy of macOS (DMG file).

Create macOS bootable USB installation media

To create a bootable USB drive with macOS, use these steps:

1. Download and install TransMac on the Windows 10 device.

   Quick note: This is a paid software, but it gives you a 15-day trial, which is more than enough time. (If this works for you and you want to support the developer, you can purchase the full version.)

2. Connect the USB flash drive. (If you have any data on the flash drive, remember to make a backup, as everything on it will be erased.)

3. Right-click the TransMac app and select the Run as administrator option.

4. Click the Run button. (If you’re using the trial version, wait 15 seconds.)

5. Right-click the USB flash drive, select the Format Disk for Mac option from the left navigation pane.

   Quick note: You want to do this before creating the bootable media because there is a good chance that the drive was formatted using a Windows device. If this is the case, the chances are that it’s using an MBR partition, and the USB drive needs a GPT partition to work on a Mac.

6. Click the Yes button to format the drive on the warning message.

7. Confirm a name for the drive. For example, “macOS bootable USB.”

8. Click the OK button.

9. Click the Yes button.

10. Click the OK button.

11. Right-click the USB flash drive and select the Restore with Disk Image option from the left navigation pane.

12. Click the Yes button to confirm the erase of the USB flash drive data.

13. Click the browse button on the right.

14. Select the .dmg file with the macOS installation files.

15. Click the Open button.

16. Click the OK button.

17. Click the Yes button.

Once you complete the steps, you can now insert the USB flash drive on your Mac computer to install, reinstall, or upgrade the operating system to the latest macOS version, which can be Sierra, Catalina, Big Sur, or higher.

Create a GPT partition on USB flash drive

If the USB flash drive is not working with TransMac, it could still be a partition problem. In this case, you may need to redo the entire process again. However, this time you should use the following steps to use the Diskpart command-line utility on Windows 10 to create the appropriate GPT partition, and then follow the above instructions.

To create a GPT partition on a removable drive, use these steps:

1. Open Start.

2. Search for Command Prompt, right-click the top result, and select the Run as an administrator option.

3. Type the diskpart command and press Enter.

4. Enter the list disk command to view all drives connected to your computer and press Enter.

5. Type the select disk command followed the number assigned for the USB flash drive (for example, select disk 4), and press Enter.

6. Enter the clean command and press Enter.

7. Type the convert GPT command and press Enter.

8. Enter the create partition primary command and press Enter to complete the process.

Once you formatted the USB flash drive with a GPT partition, you can use the instructions mentioned above to use TransMac to create a bootable media, but this time skip steps No. 5 through 10 and continue on step 11.

After the process completes, which can take up to an hour, connect the USB flash drive and power on your Mac holding down the Option key, select the USB drive to begin installing macOS.

If you have problems creating the bootable media, you can get a USB flash drive that comes with macOS Sierra, El Capitan, Catalina, etc., on it with the link mentioned below. (I haven’t tried it personally, but it’s worth the try if nothing works.)

If your Mac suddenly refuses to boot up properly, you might need a bootable macOS USB installer to make repairs. But how do you create such a disk if all you're left with is a Windows 10 computer? Fortunately, there's a great tool that you can use for free to create bootable macOS media on a USB drive in a Windows 10 environment. This article shows you how to download a macOS DMG file, format a USB drive using a GUID Partition Table, burn the DMG to the drive and boot your Mac from the USB. All the steps except the last one are done on a Windows 10 machine.

Part 1: Download macOS or Mac OS X DMG File

The first step is to get the DMG disk image file for the version of macOS that you want. You can get a copy of the latest macOS version from Apple download portal or App Store here. There are also several other direct download sites that offer various versions of Mac OS X in DMG format rather than the standard APP format that runs on Mac. Since you're working in a Windows environment, you need the DMG rather than the APP file.

macOS DMG Download Link:

Part 2: Format USB Drive to GPT (Optional)

Updates (Dec 8, 2020): The latest version of UUByte DMG Editor is able to format the USB automatically, so this part is optional. Follow the steps only when the burning process failed in Part 3.

Create Bootable Usb On Mac Disk Utility

Mostly, the USB drive was formmated to FAT32 in default when being shipped out from the factory. However, FAT32 can be only used for installing OS with legacy BISO, which doesn't work for macOS. So the next step is to format your USB drive in the GPT partition style in order to burn installation files to the desired USB drive. You can do this in Command Prompt as admin. In elevated Command Prompt (Ctrl+Shift+Enter), input the following series of commands followed by Enter after each line:
Diskpart
List disk
Select Disk X (X stands for the USB drive name that appears after the previous command)
Clean
Convert GPT
Create partition primary

Part 3: Create Bootable macOS USB from Windows 10/8/7 PC

You have now formatted the partition of USB drive. It's time to download UUByte DMG Editor for Windows. Although this is a premium software, you can use the initial free trial period to create a bootable macOS USB on Windows 10. After installing the application, follow the sequence of steps shown below:

Create Bootable Usb On Mac For Windows

Step 1: Right-click the software icon on desktop and select 'Run as Administrator' from the contextual menu. Choose 'Run' when prompted.

Step 2: Insert your formatted USB drive, and click 'Burn' tab on the main screen.

Step 3: Click 'Browse' button to import macOS dmg file into the program. And select the USB drive name from the second row. You can also set a volume labe for that USB drive.

Step 4: Click 'Burn' button at the bottom to start the process. You will see a progress bar and wait around 10 minutes to get it done.

Step 5: Once the progress bar is at 100%, a bootable macOS USB is ready. After that, you can use that USB drive for installing macOS.

This is one of the easiest way to create a bootable macOS USB on a Windows PC. The steps are simple and instructions are pretty clear.

Part 4: Boot Mac from macOS USB Drive for Installation

Now remove the USB drive and insert it into the Mac computer. To boot from the disk, you need to hold down the option key when you hear the boot chime. This will take you to the Startup Disk Manager, where you should be able to see the USB drive. It might have a different name, but as long as it is bootable, you'll be able to see it there. Once you select it, the computer will boot from the disk and the macOS installation will begin.

Conclusion:

Create Bootable Usb On Macos Catalina

The whole process might look a bit complicated if this is your first time, but just follow the instructions in this article and you should be fine. That being said, you need to be careful when downloading the DMG file and formatting your USB drive. If you don't do these two steps correctly, the output drive from the UUByte DMG Editor software won't be bootable, which means you can't install macOS from that USB drive, and you may need to do the whole thing over again.

I purchased a used 2018 Mac mini desktop and wanted to put a fresh installation of the latest macOS 10.15 Catalina on it. Below are the steps I took.

Note: The instructions below are the same for macOS 10.13 High Sierra and macOS 10.14 Mojave.

Download macOS Catalina

You will need a Mac to download macOS Catalina; you can download Catalina from The Mac Go. (The Mac mini came with macOS 10.14 Mojave so I used it to download Catalina.)

Go to the Mac App Store, search for “macOS Catalina”, and download it. It will be saved to the “/Applications/Install macOS Catalina” location. If the installer automatically launches, just close it.

Note: If you plan to run the installer first to update your current macOS version to Catalina, you will want to move the “Install macOS Catalina” application out of the “/Applications” directory; otherwise, the installer will delete itself from the “/Applications” directory when the upgrade completes. For example, you can move the “Install macOS Catalina” application to the “~/Downloads” directory and run it from there.

Format USB Flash Drive

Because macOS Catalina is 8.4GB in size, you will need a 16GB USB flash drive. You don’t need to delete the existing content on the drive because we will blow it all away in a subsequent step.

If the USB flash drive is not already formatted as “Mac OS Extended (Journaled)”, format it like so:

1. Plug the USB flash drive into your Mac.
2. Launch the “Disk Utility” application.
3. On the left-hand pane, select the USB drive (not the partition under it, if any).
4. Click on the “Erase” tab (or button at the top).
   1. Input a name like “Catalina” (this name will be overwritten later).
   2. Select “Mac OS Extended (Journaled)” for “Format”.
   3. If available, select “Master Boot Record” for “Scheme”.
   4. Click the “Erase” button at the bottom. Click the “Erase” button in the warning popup dialog if you get one.
5. The format operation may take several minutes to complete. (USB 2.0 and large capacity drives may take longer.) After the format completes, the partition will be mounted under “/Volumes/Catalina” (or whatever name you selected above).
6. Close the “Disk Utility” application.

Write macOS Catalina to USB Flash Drive

To create a bootable USB macOS Catalina installer, run the “Terminal” application and this command:

Note: If the createinstallmedia command returns a “Failed to start erase of disk due to error (-9999, 0)” error, then your current Mac OS X version does not fully support the createinstallmedia tool. Use a more recent macOS version (at least Mac OS X 10.11 El Capitan) or manually create the USB installation drive using instructions from Bootable USB Flash Drive to Install Mac OS X 10.10 Yosemite.

The “createinstallmedia” program will erase the USB flash drive, create a new partition named “Install macOS Catalina”, and copy the installation files to that partition. The output will look like:

The above process took 20-30 minutes using my Kingston USB 2.0 flash drive.

Boot From USB Flash Drive

Note: Apple’s How to create a bootable installer for macOS page suggest using the “Startup Disk” configuration (under “System Preferences”) to select the USB flash drive as the startup drive. Then on restart, the Mac should boot from the USB flash drive. Unfortunately, the “Startup Disk” did not list my USB flash drive as a startup option, so I was not able to use this method.

To boot a Mac with the USB flash drive:

1. Insert the USB flash drive.
2. While holding the “option” key down, turn on the Mac to display the Startup Manager.
3. You should see one or more icons, one of which should be called “Install macOS Catalina” for the USB flash drive. (The internal hard drive may not be visible if it does not have a valid, bootable partition installed.)
   • Note: If you don’t see the USB flash drive’s “Install macOS Catalina”, try removing and re-inserting the USB flash drive while viewing the Startup Manager screen. The USB flash drive should then appear after a few seconds.
4. Select the “Install macOS Catalina” (with left/right arrow keys) and hit the “return/enter” key to boot from the USB flash drive.

It may take 5-10 minutes to load the installer from the USB flash drive. Sometimes the progress bar may appear to be frozen or the screen will go black for a minute or two. Be patient.

External Startup Disk Not Allowed

On a newer Mac with the T2 security chip, booting from an external drive may be disallowed by default. Attempting to boot from a USB flash drive will result in a “Security settings do not allow this Mac to use an external startup disk” warning message.

To allow booting from the USB flash drive, do the following:

1. Hold down “Command-R” (hold down both the “Command ⌘” and “R” keys) when you start the Mac to launch macOS Recovery. You can release the keys when you see the Apple logo.
   • Tip: An easier alternative is to hold the “Option/Alt” key on boot to launch the Startup Manager. Then just click and release “Command-R” keys to launch macOS Recovery.
2. The macOS Recovery screen contains a top-level “macOS Utilities” menu.
3. Click on the “Utilities” menu and select “Startup Security Utility”. Input your administrator password when prompted.
4. In the Startup Security Utility, under “Allowed Boot Media”, select the “Allow booting from external or removable media” option.
5. If the Mac won’t have access to the Internet (either by wire or wirelessly) when installing macOS Catalina, make sure to select either the “Medium Security” or “No Security” option under the “Secure Boot” section. (You can change the option back to the default “Full Security” afterwards.)
6. Quit the macOS Utilities to restart the Mac.
7. On restart, follow the directions in the previous section to boot from the USB flash drive.

Boot Usb Mac Catalina

Erase the Internal Hard Drive

When the installer finishes loading, you will see a “macOS Utilities” screen appear. It looks the same as the “macOS Recovery” screen with one difference. In the “macOS Utilities” window, the second option will say “Install macOS” instead of “Reinstall macOS”. In “macOS Recovery”, the “Reinstall macOS” option would just re-install the same version of macOS. The “Install macoS” option will install the macOS Catalina version on the USB flash drive.

Before installing macOS, I wanted a clean slate so I erased the internal hard drive like so:

1. Select the “Disk Utility” option and click the “Continue” button on the bottom to launch the “Disk Utility” application.
2. On the left-hand pane, select the internal hard drive (not the partition under it, if any).
3. Click on the “Erase” button at the top.
   1. Keep the default “Macintosh HD” name or input a new one.
   2. Select “APFS” for “Format”.
   3. Click the “Erase” button at the bottom. The SSD (Solid State Drive) format took less than a minute to complete.
4. Close the “Disk Utility” application.

Install macOS Catalina

Create Bootable Usb Mac Catalina

Warning: If your Mac has a T2 security chip and you left the “Full Security” option configured in the Startup Security Utility, make sure that Internet access (wired or wireless) is available before starting the macOS Catalina installation. You can configure the wireless network by clicking on the wireless icon at the top-right corner of the macOS Utilities screen.

Back at the “macOS Utilities” window, do the following to start the macOS Catalina installation:

1. Click on the “Install macOS” option and click the “Continue” button.
2. The “macOS Catalina” installer’s splash screen will appear. Click the “Continue” button.
3. Click on the “Agree” button to agree to the license. A popup confirmation window will appear; click on the popup’s “Agree” button.
4. Select the internal hard drive and click the “Install” button.

Create Bootable Usb Mac Os Catalina

My Mac mini took 20-30 minutes to complete the macOS Catalina installation. I think there were a couple of reboots in-between. And a few times, the screen would go black for a minute or two. Be patient and give the process an hour or more to complete.

Create Bootable Usb Mac Catalina Terminal

If you run into problems installing macOS Catalina, check the “What Does Giving Up Mean?” section (at the bottom) of Install macOS Sierra Using Bootable USB Flash Drive for possible solutions.

Note: macOS Catalina seems to have an issue with my Dell 24in U2410 monitor. During the initial bootup screen, the monitor shows a blank screen with a message, “The current input timing is not supported by the monitor display”. Thankfully, the monitor works correctly after the bootup completes. And later, this warning message no longer appeared on bootup.

Bootable Usb Mac Catalina

Enjoy your fresh installation of macOS 10.15 Catalina.